DDR IC Substrate
Part No. : E0636060119C
Substrate thickness : 0.30+/-0.03mm
Layer count : 6 layer
Core Material : HL832NXA
Solder Mask : AUS308
Minimum trace : 30 um
Minimum space(gap): 25 um
Minimum hole: 0.075 mm
Surface finished: ENEPIG
Unit size: 28*15mm
The production process of IC substrate is very complex, generally it includes the following steps:
Design and Planning: We need consider the chip size, pin count, and circuit layout at design of IC substrate.
Substrate preparation: We should choose the right raw materials, such as such as ceramics, epoxy glass fibers, etc., and cutting them to working panels, polishing the substrate edges to avoid scratches, bake them with high tempreture to keep them flat and their size stable.
Circuits fabrication: We need liminate dry film onto the substrates, expose them with UV light, etching the conductive circuits, strip the film and AOI check any quality issues, such as open, short, etc.
Stack up and lamination: we need stack the substrates up together, then laminate them with high tempreture. At this process, we should avoid the delimination, dents, scratches and other quality issues.
Laser drilling for DDR substrate : After lamination, we need drill the vias by laser, at this process, we must control the drilling quality well, to ensure no misregistration, the via depth, via size ect.
Substrate and hole plating: After laser drilling, we need plating copper into the vias and onto the substrate surface by VCP equipments. At this process, we need ensure the copper thickness, and copper plugging in vias etc. This process make all layers connected by vias.
Solder mask coating: At this process, we need print solder mask onto the DDR substrate surface, to protect the circuits, and keep opening for soldering area. Generally, the solder mask thickness is 10 to 20 um. If too thin, that will be a short risk, if too thick, that will be a soldering risk at packaging process.
Surface treatment: For DDR IC substrate, need bondable at packaging process, so generally, we use ENEPIG, soft gold or OSP as surface finished.
Testing and Inspection: The DDR IC substrate is tested and inspected after being completed; for example, electrical performance testing, appearance inspection, etc. to verify the DDR IC substrate’s quality meets the requirement.
Packaging and Shipping: Package the IC substrate that have passed the test and then ship them to the customer.
It should be noted that different types of IC substrates may have some differences, and the specific manufacturing process may vary. Meanwhile, the production process of IC substrates requires strict quality control to ensure their performance and reliability
DDR4 boards
One of the popular applications of DDR4 Board is wide and encompasses aspects such as personal computing, and then covers enterprise level servers. The following is a detailed summary of the application areas of DDR4 Board:
1、 Personal computer
DDR4 is essential to personal computers. Meanwhile, memory bandwidth and capacity demand is rising as processor performance becomes faster and faster. DDR4 memory is the one that has gained popularity as the primary upgrade to the memory in personal computers, thanks to high speed of transmission and large memory capacity. DDR4 memory is perfect for gamers, graphic designers and daily office users who need the stability and performance.
2、 Workstation
DDR4 memory is also of importance in the field of workstations. Typically workstations must handle large amounts of complex data and graphics with extremely high performance requirements on memory. The information bandwidth and capacity of DDR4 memory matches or is higher than that of traditional memory, and the memory supports multichannel technology for improved data transmission efficiency. This allows for better work efficiency as well as more efficient working.
3、 Server and Data Center
Besides being used in the field of servers and data centers, DDR4 memory is also being applied in the fields. With big responsibilities of dealing with extremely high request volume and large amounts of data in servers, and data centers, there are high requirements in terms of memory performance, reliability and stability. DDR4 memory has replaced DRAM for its low power consumption, high reliability, large capacity, and, of course, price. Additionally, a feature present on DDR4 memory is also the ECC (Error Correction Code) functionality, which enables getting rid of the data errors in memory and therefore raise the data integrity of memory.
4、 Embedded system
DDR4 memory has been beginning to appear in the embedded systems field. Low power consumption, high performance, and stability are typically necessary requirements for embedded systems. Because DDR4 memory has the advantage of low power consumption, high speed transmission, and reliability, it has become an ideal memory for embedded system board. The application of DDR4 memory is more spread out in the embedded systems which process large amounts of data with corresponding real time requirements.
5、 Other fields
DDR4 memory is also applied to some special fields such as high performance computing (HPC), cloud computing and the Internet of Things (IoT), in addition to the above fields. These fields require very good memory performance, capacity, and power consumption and DDR4 memory can support the development of related fields.
In short, DDR4 Board is widely used owing to its large capacity, high speed transmission, low power consumption as well as high reliability. The DDR4 memory will remain to develop with increasing demands for applications and continuous development of technology.